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Nationwide Boiler news and events, industry updates, technical resources and more. You hear it first on The Nationwide Boiler Blog!
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Shortly before midnight on April 14, 1912, the “safest and most luxurious passenger ship ever built” hit an iceberg off the Newfoundland coast. After lying dead in the water for about two-and-a-half hours, her bow began to submerge. In just minutes, this giant ship was nearly vertical, her stern soaring hundreds of feet in the frigid night air. Great plumes of steam billowed from her four stacks as she began her long descent to the bottom of the sea. More than 1,500 people stood on the decks singing “Nearer My God to Thee” as she slid beneath the waves taking them with her to their watery grave, thousands of feet below. That was the maiden voyage of the most famous luxury liner ever built, the White Star Lines’ Titanic. And it was the worst disaster in commercial naval history.

Fifty-five years later, almost to the day, a crew of Hollywood actors, technicians, directors, camera operators, and the myriad others required to make a modern motion picture gathered a few miles south of Rosarito Beach on the west coast of Mexico’s Baja, California peninsula to recreate that dreadful night. To duplicate the steam erupting from the Titanic’s exploding boilers, Warner Brothers, 20th Century Fox and Paramount Pictures – all of whom are involved in the picture – turned to Nationwide Boiler.

A few weeks before filming of the sinking sequence began, Nationwide Boiler sales engineer, Russell Rabago received a call from one of the film’s special effects coordinators inquiring about the availability of a steam plant for use in the film. Within days, Russ was on his way to Mexico to examine the location and make sure about all the details. By late January, two of Nationwide’s mobile steam plants were loaded on trucks and headed to the border. Within days of their arrival, they were making steam. During filming, the steam provided by Nationwide Boiler’s equipment was used to simulate the effect of exploding boilers as the Titanic sunk. During filming of the Titanic’s sinking, “Even the stunt people looked scared when they saw the dailies of the 90-degree angle shot,” reported Francis Fisher, one of the lead actors in the film.

Titanic is one of the most expensive movies ever made. Currently, the estimated cost is $150 million. Although originally scheduled for a summer release, it is now planned to be in theaters this winter. To get a better idea why Titanic required such an enormous investment, consider the facility where the sinking sequence was simulated. First, new studio facilities were built. Next, an 80-foot-long model of the ship was constructed. Then the model was floated in a 180-million-gallon tank, constructed specifically for this sequence. And all this construction was only for the exterior shots. Interior sequences were filmed earlier over a period of many months.

“We’re not sure if Nationwide Boiler’s name will appear when the screen credits roll, but we’ll be watching,” says Mr. Rabago. “From everything that’s been reported so far, it will be a film like Gone with the Wind, which everyone will view sooner or later, and one they’ll be talking about for years to come.” Someday, Mr. Rabago will probably tell his grandchildren about the important part he played in making one of the greatest motion picture spectaculars of all time.

This article was originally featured in the Summer 1997 edition of our Steamlines newsletter.

At the end of a rental boiler project, proper decommissioning is key to ensure safe transport back to the rental boiler supplier and to avoid any unforeseen costs. It’s not just about disconnecting and moving the equipment - taking a few simple precautions can prevent potential damage and ensure everything is ready for return. Review and follow the steps below for a smooth, hassle-free pick-up and return of your rental boiler equipment.

Drain & Flush

Start by thoroughly draining and flushing all the boiler lines with clean water, making sure all water drain valves are fully opened. This step helps eliminate any remaining water that could cause corrosion or freeze damage, potentially harming the system during transport or storage. Flushing the lines also removes debris and buildup, improving the boiler’s performance for future use.

Inspect

Next, take the time to carefully inspect both the fireside and waterside surfaces for any visible damage, scale buildup, or issues with the refractory lining. These areas are crucial to the boiler’s efficiency, and any damage or buildup could lead to serious problems later. It’s also a good idea to take clear photos of the boiler’s condition at the end of the rental period. This way, there is a record to reference in case there are any questions or concerns about its condition when returned.

Equipment Prep for Removal

The stack and other components that were installed upon arrival to the jobsite should be removed and mounted back on the rental boiler trailer and/or shipping skid. Be sure to securely bolt the stub stack, non-return valve, safety valves, and vent valve back into place, just as they were when the equipment was delivered. Aligning everything properly ensures that each component stays in place during transport, avoiding movement or potential damage.

Additional equipment prep should be completed as follows:

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Boilers are important components in many industrial settings and ensuring their longevity and efficiency requires proper maintenance, even during out-of-service periods. To prevent corrosion and other forms of damage when a boiler is offline, it is important to protect both the fireside and waterside of the boiler. There are two methods in achieving this – the dry method and the wet method.

Dry Storage

When a boiler is expected to be out of operation for an extended period of time and needs to be ready for service quickly, dry storage is advised. The dry storage method for industrial boilers involves draining, thoroughly cleaning, drying, and sealing the boiler to prevent moisture and air entry during extended periods of inactivity.

NOTE: If you are placing your boiler in storage for less than one month, follow steps 1 and 2 only. Be sure to follow your company guidelines and, at a minimum, label it as an oxygen-free atmosphere.

The following general procedure is advised for placing a unit into dry storage:

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In honor of National Safety Month, our next safety topic is focused on preventing slips, trips, and falls which are common causes of workplace injuries. Below are some essential steps you can take to mitigate these risks and ensure a safer workplace.

Keep Work Areas Tidy: Ensure that all work areas are free from clutter. Clean and organized spaces significantly reduce the risk of tripping by minimizing obstacles that could cause falls. Inspect and tidy up your workspace, making it a habit to return tools and materials to their designated storage areas. This practice not only enhances safety but also improves overall efficiency and productivity.

Proper Waste Disposal: Dispose of waste materials promptly and place them in designated bins. Proper waste disposal supports environmental sustainability efforts by facilitating recycling and reducing landfill waste. Remember, a tidy work area is a safer and more efficient one.

Immediate Cleanup of Leaks and Spills: Clean up any spills or leaks immediately to prevent slippery surfaces. Prompt action is crucial in preventing potential accidents and maintaining a safe work environment. Leaving spills unattended can lead to slips, trips, and falls, which are among the most common workplace injuries. Ensure that you use appropriate cleaning materials and methods for different types of spills to effectively remove the hazard.

Wear Appropriate Footwear: Use suitable footwear, such as anti-slip shoes, and ensure compliance with protective footwear requirements, especially in shop and service areas. Remember, proper footwear is a key component of personal protective equipment (PPE) and plays a vital role in injury prevention.

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