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Nationwide Boiler news and events, industry updates, technical resources and more. You hear it first on The Nationwide Boiler Blog!

Hollywood Turns to Nationwide Boiler During Filming of Titanic

Shortly before midnight on April 14, 1912, the “safest and most luxurious passenger ship ever built” hit an iceberg off the Newfoundland coast. After lying dead in the water for about two-and-a-half hours, her bow began to submerge. In just minutes, this giant ship was nearly vertical, her stern soaring hundreds of feet in the frigid night air. Great plumes of steam billowed from her four stacks as she began her long descent to the bottom of the sea. More than 1,500 people stood on the decks singing “Nearer My God to Thee” as she slid beneath the waves taking them with her to their watery grave, thousands of feet below. That was the maiden voyage of the most famous luxury liner ever built, the White Star Lines’ Titanic. And it was the worst disaster in commercial naval history.
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Fifty-five years later, almost to the day, a crew of Hollywood actors, technicians, directors, camera operators, and the myriad others required to make a modern motion picture gathered a few miles south of Rosarito Beach on the west coast of Mexico’s Baja, California peninsula to recreate that dreadful night. To duplicate the steam erupting from the Titanic’s exploding boilers, Warner Brothers, 20th Century Fox and Paramount Pictures – all of whom are involved in the picture – turned to Nationwide Boiler.

A few weeks before filming of the sinking sequence began, Nationwide Boiler sales engineer, Russell Rabago received a call from one of the film’s special effects coordinators inquiring about the availability of a steam plant for use in the film. Within days, Russ was on his way to Mexico to examine the location and make sure about all the details. By late January, two of Nationwide’s mobile steam plants were loaded on trucks and headed to the border. Within days of their arrival, they were making steam. During filming, the steam provided by Nationwide Boiler’s equipment was used to simulate the effect of exploding boilers as the Titanic sunk. During filming of the Titanic’s sinking, “Even the stunt people looked scared when they saw the dailies of the 90-degree angle shot,” reported Francis Fisher, one of the lead actors in the film.

Titanic is one of the most expensive movies ever made. Currently, the estimated cost is $150 million. Although originally scheduled for a summer release, it is now planned to be in theaters this winter. To get a better idea why Titanic required such an enormous investment, consider the facility where the sinking sequence was simulated. First, new studio facilities were built. Next, an 80-foot-long model of the ship was constructed. Then the model was floated in a 180-million-gallon tank, constructed specifically for this sequence. And all this construction was only for the exterior shots. Interior sequences were filmed earlier over a period of many months.

“We’re not sure if Nationwide Boiler’s name will appear when the screen credits roll, but we’ll be watching,” says Mr. Rabago. “From everything that’s been reported so far, it will be a film like Gone with the Wind, which everyone will view sooner or later, and one they’ll be talking about for years to come.” Someday, Mr. Rabago will probably tell his grandchildren about the important part he played in making one of the greatest motion picture spectaculars of all time.

This article was originally featured in the Summer 1997 edition of our Steamlines newsletter.
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Essential Steps for Safe and Efficient Rental Boiler Equipment Return

At the end of a rental boiler project, proper decommissioning is key to ensure safe transport back to the rental boiler supplier and to avoid any unforeseen costs. It’s not just about disconnecting and moving the equipment - taking a few simple precautions can prevent potential damage and ensure everything is ready for return. Review and follow the steps below for a smooth, hassle-free pick-up and return of your rental boiler equipment.

Drain & Flush

Start by thoroughly draining and flushing all the boiler lines with clean water, making sure all water drain valves are fully opened. This step helps eliminate any remaining water that could cause corrosion or freeze damage, potentially harming the system during transport or storage. Flushing the lines also removes debris and buildup, improving the boiler’s performance for future use.

Inspect

Next, take the time to carefully inspect both the fireside and waterside surfaces for any visible damage, scale buildup, or issues with the refractory lining. These areas are crucial to the boiler’s efficiency, and any damage or buildup could lead to serious problems later. It’s also a good idea to take clear photos of the boiler’s condition at the end of the rental period. This way, there is a record to reference in case there are any questions or concerns about its condition when returned.

Equipment Prep for Removal

The stack and other components that were installed upon arrival to the jobsite should be removed and mounted back on the rental boiler trailer and/or shipping skid. Be sure to securely bolt the stub stack, non-return valve, safety valves, and vent valve back into place, just as they were when the equipment was delivered. Aligning everything properly ensures that each component stays in place during transport, avoiding movement or potential damage.

Additional equipment prep should be completed as follows:

  1. Cover all boiler openings: this includes the stack, steam, gas, and water connections, electrical panel, and safety valve openings.
  1. Reattach running gear and gooseneck: If the trailer was taken apart for transport, ensure that the running gear and gooseneck are properly reattached before moving the trailer.
  1. Check tire pressure: Before transport, it's important to check the tire pressure of the trailer. Make sure the tires are inflated to the manufacturer’s recommended levels for optimal performance and safety.

By following these steps the return process becomes seamless, protecting the rental boiler, feed system or auxiliary equipment and ensuring that everything is handled properly from start to finish. If you have questions about preparing for the return delivery of your rental boiler equipment, don't hesitate to call Nationwide Boiler at 800-227-1966.

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Preventing Slips, Trips, and Falls

In honor of National Safety Month, our next safety topic is focused on preventing slips, trips, and falls which are common causes of workplace injuries. Below are some essential steps you can take to mitigate these risks and ensure a safer workplace.

Keep Work Areas Tidy: Ensure that all work areas are free from clutter. Clean and organized spaces significantly reduce the risk of tripping by minimizing obstacles that could cause falls. Inspect and tidy up your workspace, making it a habit to return tools and materials to their designated storage areas. This practice not only enhances safety but also improves overall efficiency and productivity.

Proper Waste Disposal: Dispose of waste materials promptly and place them in designated bins. Proper waste disposal supports environmental sustainability efforts by facilitating recycling and reducing landfill waste. Remember, a tidy work area is a safer and more efficient one.

Immediate Cleanup of Leaks and Spills: Clean up any spills or leaks immediately to prevent slippery surfaces. Prompt action is crucial in preventing potential accidents and maintaining a safe work environment. Leaving spills unattended can lead to slips, trips, and falls, which are among the most common workplace injuries. Ensure that you use appropriate cleaning materials and methods for different types of spills to effectively remove the hazard.

Wear Appropriate Footwear: Use suitable footwear, such as anti-slip shoes, and ensure compliance with protective footwear requirements, especially in shop and service areas. Remember, proper footwear is a key component of personal protective equipment (PPE) and plays a vital role in injury prevention.

Manage Cords and Cables: Keep cords and cables out of walkways and use covers or secure them to avoid creating tripping hazards. Loose or improperly managed cables can cause someone to trip and fall, leading to potential injuries and disruptions in the workplace. By ensuring that cords and cables are neatly arranged, you help maintain a clear and hazard-free walking area.

Stay Aware of Your Surroundings: Be mindful of your environment and focus on your tasks. Awareness is key to avoiding accidents. Staying alert of your surroundings helps you identify potential hazards before they become problems. This includes being aware of the location of equipment, other people, and any changes in the environment that might present new risks.

Adapt to Weather Conditions: Adjust your work practices according to the weather conditions. Exercise extra caution on wet or icy surfaces. Weather can impact workplace safety, so it's important to adapt your routines accordingly to minimize risks.

If you see a hazard with the potential to cause a slip, trip, or fall, take immediate action to address it and do not wait for someone to intervene.  By following these guidelines, we can create a safer workplace for everyone. Remember, safety is a shared responsibility, and your actions play a vital role in safeguarding the work environment.

Celebrate National Safety month with us and stay tuned for another safety topic next week!

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Ergonomics in the Workplace

National Safety Month, observed each June, is an annual campaign that is dedicated to raising awareness about the leading cause of preventable injuries and deaths. Sponsored by the National Safety Council (NSC), this month-long event is focused on enhancing safety in homes, workplaces, and communities through education and advocacy. By emphasizing proactive measures and fostering a culture of safety, National Safety Month aims to protect lives and promote well-being across the nation.

In alignment with the NCS’s approach, Nationwide Boiler will also be dedicating each week of June to a specific safety topic and strives to share this information to a wider audience. Last week we focused on ergonomics in the workplace.

Ergonomics in the Office

Ensure Proper Posture: Maintaining correct posture is crucial for safeguarding your back. Many individuals tend to slouch or hunch over their desks while working without realizing it. While seated, maintain a natural slight arch with your back, ensuring your head and shoulders remain erect. If necessary, customize your chair to have relaxed elbows, comfortable hand placement on the table or desk, knees bent at a 90-degree angle, and feet flat on the floor.

Establish An Ergonomic Workplace: The work environment significantly influences your comfort and musculoskeletal well-being. It is important to remember not to adapt your body to the workplace, but to tailor your workspace to accommodate your body. Make sure your computer screen is positioned at eye level to eliminate the need for leaning forward. Invest in ergonomic office equipment engineered to offer back support and encourage correct posture.

Incorporate Regular Breaks: Make sure to take regular breaks during your workday to boost productivity and overall well-being. Set aside a few minutes every hour to get up and do some light stretching exercises. You can start by placing your hands on your lower back and gently arching backward to relieve tension. Additionally, consider taking short walks to the break room, another spot in your remote workspace, or around the office to break up your sitting time.

Ergonomics in the Shop

Work In A Comfortable Position: Whenever possible, position your work materials at waist height to reduce strain. Arrange your workspace to keep essential items easily accessible and within reach. Another option is using adjustable furniture and workstations to accommodate varying needs and preferences for a comfortable working posture.

Prioritize Safe Lifting: To prevent strain on your back, refrain from bending or twisting when lifting objects. Instead, bend your knees and keep your back straight when lifting items from the floor to ensure safe handling. It is important to seek assistance when handling heavier loads or utilize lifting aids to reduce strain and minimize the risk of injuries.

Selection Of Tools: Go for tools equipped with ergonomically designed handles that feel comfortable to hold, thus reducing strain during extended use. Selecting the appropriate tool for each task not only boosts efficiency but also lowers the chances of experiencing repetitive strain injuries and discomfort.

As we wrap up our focus on ergonomics, we emphasize the importance of caring for your body by creating a comfortable workspace for long-term health and productivity. Nationwide Boiler prioritizes the safety of our employees and will continue to share valuable insights to foster a safe culture. Celebrate National Safety month with us and stay tuned for another safety topic next week!

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