Boiler Blog | Nationwide Boiler Inc.

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Superior Boiler's DFW Design - Innovation at It's Finest!

Higher capacity, smaller footprint, lower thermal NOx, and a lower rear wall temperature – all in one, newly patented boiler design! Superior Boiler’s DFW package watertube boiler is a game changer, and our exclusive partnership provides Nationwide Boiler with the rights to promote, market, and sell this unique boiler design to customers worldwide!

Our team participated in the initial development of this innovative boiler design led by Superior's engineering team; Nationwide Boiler already has DFW boilers operating in our rental fleet and we have sold multiple units to customers in North America. The value of this design to the rental boiler market is massive – we can now offer a larger capacity system that can travel legally over the road, with the same level of permits as a boiler that is typically 10% smaller in capacity. Plus, it offers a unique solution to customers with a requirement for high-capacity steam but a small space available for the boiler system.

Nationwide Boiler’s President and CEO, Larry Day, along with Superior Boiler’s President, Doug Wright, participated in an exclusive interview with Today's Boiler Magazine to provide in-depth details about this exclusive design and partnership. Check out the article from the Fall 2022 publication to learn more about the DFW boiler partnership and benefits of the new design.

If the DFW Boiler sounds like a fit for your facility or your next project, give us a call today at 800-227-1966.

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Rental Rundown: Why a Rental Boiler and How We Can Help

Established in 1967 by late founder and pioneer Dick Bliss, Nationwide Boiler began with a mission to provide mobile, temporary boilers to steam users during planned and unplanned boiler outages. At the time, our rental fleet wasn’t much of a ‘fleet’ and consisted of just one 20,000 lb/hr trailer-mounted, O-type watertube boiler. Throughout the years, our inventory has grown to consist of over 100 rental boilers and related equipment, all with various specifications and capabilities. And with multiple storage locations throughout the country, we are capable of shipping our boilers to customers not just nationwide, but worldwide.

With a goal of being the #1 emergency boiler supplier, we understand the importance of educating steam users on emergency preparedness and the benefits of utilizing a rental boiler not just during emergencies, but also during planned outages and periods of high demand.

Reasons to Rent a Boiler

  • Unforeseeable Situations
    • -   A boiler shuts down unexpectedly, needing maintenance and/or repairs
    • -   Disasters and natural causes that lead to a temporary steam need

Nationwide Boiler has come to the rescue in many emergency situations. One notable instance was the tragedy on September 11th, 2001, where we responded quickly to assist ConEd with the supply of heat to New York city. 

  • Increase in Demand
    • -   Companies face periods of increased demand due to varying factors, requiring additional steam capacity

Nationwide Boiler has a great deal of experience renting boilers when additional steam is needed. In fact, we have an annual rental with a tomato processing company to support their seasonal increase in demand.

  • Planned Outages or Repairs
    • -   Annual boiler inspections or routine repairs that require a temporary steam source while a facility boiler is taken offline

Nationwide Boiler has over 50 years of experience in providing boilers and related equipment for companies that have planned outages and need temporary steam.

  • Capital Resources
    • -   A company has budgetary restrictions and is unable to invest in a new boiler
    • Nationwide Boiler has a large inventory of 100+ rental boilers. We provide rental programs that are flexible to a company’s budget, and can assist with financing options.

 Whatever the reason for renting a boiler may be, make sure to rent from the best. Nationwide Boiler provides value with reliable equipment and top-notch customer service, and customer needs are always our priority.

Check out our recent article in Chemical Processing’s Steam System eHandbook for additional details on putting a contingency plan in place and forestalling your next steam system outage.

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Our Response to COVID-19: Operating To Support Essential Industries

Nationwide Boiler is actively monitoring the COVID-19 pandemic and has enacted a semi-remote protocol to help “flatten the curve”. Please understand that we are still fully operational and able to support the many essential industries that we serve, including our hospitals and medical care facilities / suppliers, food processors, petroleum refineries, pulp and paper plants, manufacturing, and electrical power generation facilities. Rest assured that if an emergency need arises and a rental boiler is required quickly, we will be able to fulfill any request as we would on a typical operating basis.

Our sales, engineering and marketing teams are working remote and are fully accessible via email and phone calls. Our accounting team is working diligently to continue the functions necessary for day-to-day operations, and we have a partial shipping and receiving protocol in place with employees available on stand-by if a piece of equipment needs to get serviced and ready to ship out. At our offices, we have implemented additional measures as recommended by the CDC and the federal government, including a higher focus on cleaning and sanitizing commonly touched surfaces and the practice of social distancing. Lastly, we are restricting all non-essential travel and will carefully review and approve any essential travel to continue providing service and support.

We at Nationwide Boiler realize that this global situation affects many business and individuals, and we are here to provide as much support as possible while practicing the necessary measures to slow the outbreak. Our customers depend on us, and we will not let you down even in these uncertain times. We will continue to monitor the situation and provide updates via our social media channels as they arise.

Please feel free to reach out to us with any questions or concerns: info@nationwideboiler.com.

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Boiler Basics 101: Emissions Rules & Regulations for San Joaquin Valley APCD

Be sure to read Part I of this series to learn about emissions requirements in the SCAQMD.

In the last edition of Boiler Blog 101, we discussed air permitting rules and regulations in the South Coast Air Quality Management District (SCAQMD). In part II, we will cover the basics of air permitting for boilers in another California district that leads the country in air pollution control; the San Joaquin Valley Air Pollution Control District (SJVAPCD).

The SJVAPCD was founded in 1991 with a mission to improve the health and quality of life for all Valley residents through efficient, effective and entrepreneurial air quality management strategies. The SJVAPCD is made up of eight counties in the Central Valley of California; San Joaquin, Stanislaus, Merced, Madera, Fresno, Kings, Tulare, and Kern.

The rules that have been set forth specifically for boilers, steam generators, and process heaters are outlined below:

  QUALIFYING UNITS NOx LIMIT
Rule 4306 Units Greater Than 5 MMBtu/hr
Units Greater Than 20 MMBtu/hr
15 ppm
9 ppm
Rule 4307 Units 2.0 MMBtu/hr to 5.0 MMBtu/hr 30 ppm
Rule 4308 Units 0.075 MMBtu/hr to Less Than 2.0 MMBtu/hr 20 ppm
ADVANCED EMISSION REDUCTION OPTIONS

Rule 4320

Units Greater Than 5 MMBtu/hr
Units Greater Than 20 MMBtu/hr
9 ppm
7 ppm
*NOx limits listed are standard options for existing gaseous fuel-fired equipment. Enhanced options as well as limits
for new and replacement units will differ. Click each rule to review the full details; certain exemptions may apply.

Starting at the beginning of 2019, the SJVAPCD implemented a new rule titled, Best Available Control Technology (BACT). This rule requires that all new permits meet the lowest NOx limits that have been achieved, regardless of what is mandated. In addition, due to Assembly Bill 617, boiler owners in the SJVAPCD are mandated to meet Best Available Retrofit Control Technology (BARCT) for any existing equipment retrofits. This means that when your boiler needs to be upgraded or replaced, it must meet more stringent NOx limits, which can be as low as 7 ppm.

These rules can be overwhelming, which is why Nationwide Boiler’s AQMD experts are capable and ready to assist you with the permitting process needed for your facility. Furthermore, we can help you reduce NOx to comply with your air emissions regulations. Nationwide Boiler’s CataStak™ SCR system is proven to reduce NOx levels to as low as 2.5 ppm. Contact us today for more details.

Stay tuned for Part III, where we will discuss renting boilers in California.
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