Boiler Blog | Nationwide Boiler Inc.

At Nationwide Boiler, we are known for our relationship with B&W as a partner and stocking distributor. The FM-120-124 B&W D-Type Package Watertube Boiler, also known as our “World Boiler”, is always in stock and has been sold to six of the seven continents in the world. In recent years, we have ramped up our stock boiler program to also include new Superior firetube boilers in a variety of configurations.

To start off, we added two specialized, factory integrated packages. These 47.5 hp and 119 hp skid-mounted package boilers are pre-piped and wired and include a duplex feedwater system and blowdown separator with after-cooler. The 47.5 hp boilers are pre-certified for use in the most stringent California air districts, while the 119 hp packages are PEER compatible for both the SCAQMD and SJVAPCD jurisdictions. Our 475 hp, 150 psi design Superior skid-mounted firetube boiler, equipped with a Webster 7ppm NOx burner, is also ideal for customers in the most stringent areas of California. All three of these systems are currently available from our shop in Fremont, CA. 

To round out our stock inventory of pacakge firetube boilers, we now have the following brand new Superior boilers available for quick ship and immediate needs: 

• 200 hp, 200 psig Skid-Mounted Firetube Boiler
• 300 hp, 250 psig Skid-Mounted Firetube Boiler
• 350 hp, 250 psig Skid-Mounted Firetube Boiler
• 700 hp, 250 psig Skid-Mounted Firetube Boiler
• 800 hp, 250 psig Skid-Mounted Firetube Boiler

These stock boilers are pre-built with the burner left purposely un-mounted to allow for greater flexibility in matching the unique fuel, emissions, and combustion needs of each customer. The burner can be quickly mounted prior to delivery or installed at the site, based on customer preference. The boilers are designed for indoor and outdoor applications, with most currently being stored at the manufacturing facility in Hutchison, KS. All units are now available for immediate shipment upon customer request.

We also have our very first, zero emissions electric boiler now available for rent or for sale. This boiler, built to provide 50 hp steam at a design pressure of 150 psig, is another one of our factory integrated units, with feedwater system and blowdown separator pre-piped and wired as a skid-package.

In addition to the new boilers that we purchase specifically for our stocking program, our fleet of rental boilers and auxiliary equipment range in size and in age. We are always open to providing a solution from our rental fleet as well, if the opportunity arises. Be sure to check out or complete inventory of boilers available for sale to find a unit that fits your unique needs. 

Please give us a call at 800-227-1966 if you have an immediate boiler need that can be fulfilled from our stock of brand new boilers, reconditioned boilers, or equipment from our rental fleet.

And check out our latest Steamlines newsletter, to find this article as well as other recent project highlights, equipment spotlights, and company updates.

Located in Lathrop, CA, the Discovery ChalleNGe Academy is a Community High School run by the California National Guard in partnership with the San Joaquin County Office of Education. Part of the National Guard Youth ChalleNGe Program (NGYCP), the Academy was founded in 1993 to assist students in enhancing life skills, education levels, and employment potential.  This military-style program houses, feeds, and educates 16 to 18-year-old young adults that were unable to complete high school due to varying unfortunate circumstances. The program allows students to earn 65 High School credits while developing leadership, job, and academic skills, while improving self-esteem, pride, and confidence.  

With the school year coming to an end and graduation quickly approaching, The Academy set up a trip for a group of students working to complete their high school credits, and Nationwide Boiler was honored to participate. The goal of this field trip was to educate the graduating class on the many different education, trade, and career opportunities available to them once they step out into the real world.

The first stop of the day was San Jose State University, where they toured the campus and the new $130M recreation center. After experiencing lunch like a college student in the Student Union, they headed north to Nationwide’s shop in Fremont. Upon arrival, the students congregated on the patio to hear a warm welcome from President & CEO, Larry Day, and Vice President, Michele Tomas. The group was then taken on a tour of our 26,000 sq. ft. shop, where day-to-day activities include; boiler maintenance, welding, painting, electrical work, fabrication, equipment assembling, and other technical skills.

Nationwide Boiler’s Shop & Service Managers, Andrew Horne and Michael Rosmando, educated the students on the basics of a boiler system, and walked them through the different trade skills and career opportunities available not just here at Nationwide, but from other companies in similar and varying industries. Many of the students were interested in welding, electrical, and accounting careers. Who knows… we may have just met future Nationwide employees!

At Nationwide Boiler, we feel strongly about training and educating our youth so that we are able to successfully sustain our business and industry for future generations, and we are happy to have had the opportunity to be a part of this inspiring program. Thank you to Todd Robinson and the NGYCP for providing young adults with an opportunity that will help them secure their futures.

The tournament began on Wednesday, May 8th with a practice round of golf and scramble competition at the Poppy Hills Golf Course. Guests worked up an appetite for our traditional Clam Bake Buffet that evening, where we raffled off an ounce of gold to the lucky winners, Scott & Carol Sanders from HTS. We also announced the winning foursome from the scramble, which included Grant Carter & Jack Oliver from ADCO Companies, and Jon Craig & Nick Kammeyer from C&C Boiler, two of our long-time representative companies. 

Tournament play began bright and early the next day at the renowned Pebble Beach Golf Links. Guests participated in several fundraising activities both during the round of golf and that evening at the awards ceremony & banquet. These activities included mulligan sales, best ball competitions, a unique card raffle game, and silent and open auction events. Upon conclusion of our Roaring Twenties theme banquet, the following tournament winners were announced:

• Jack Oliver, Longest Drive
• Christian Neal, Callaway Division Champion
• Grant Carter, Handicap Division
• Jordan Bliss, Low Gross Champion & Closest to the Pin

Congratulations to the winners and thank you again to all of our tournament sponsors and donors. Be sure to save the date for the 40th Anniversary of Nationwide Boiler’s Annual Charity Golf Tournament, scheduled for May 6-7, 2020.

Remember, giving is not just about making a donation, it’s about making a difference. We intend on continuing our tradition of giving back to charitable causes like Make-A-Wish® and the Randy Rawson Scholarship Fund for many years to come.

With air emission regulations constantly changing, Nationwide Boiler has had to adopt new ways to keep up with more stringent standards. For instance, in 1995, Nationwide became the first rental boiler company to convert their fleet of watertube boilers to low NOx levels of 30 ppm. The company’s method of choice to reduce NOx emissions further led to the creation of the CataStak™, which was developed in the late 90s and since then has proven to reduce NOx emissions by as much as 99%. In addition, it can be supplied for new equipment or as a retrofit on an existing system. What were the early days of the CataStak like? What steps did it take to get to where it is now? Let’s find out in this edition of Boiler Basics 101.

It all began when Nationwide Boiler chose Selective Catalytic Reduction, or SCR technology, to be their solution to NOx compliance. They determined that SCR was the best alternative due to its reliability, ease of operation, high efficiency, and its ability to reduce emissions to single digit NOx levels. In 1999, Nationwide Boiler became the first rental boiler company to conduct an SCR field demonstration on a package watertube boiler and followed by utilizing the system heavily in their rental fleet. The enormous success of rental SCR systems suggested to company management that a market existed for a field-retrofit system for package boilers - later to be branded and trademarked in 2001 as the CataStak™ SCR System.

Fast forward to the year 2004, Nationwide began offering the CataStak for new and existing package watertube boilers to meet sub 9 ppm NOx levels. After witnessing its continual growth, Nationwide Boiler introduced a new business unit, Nationwide Environmental Solutions (NES). NES was formed with a focus on lowering overall industrial greenhouse gas emissions and increasing the operational efficiency of fired equipment. This allowed Nationwide to continually raise the bar in providing reliable solutions to meet market demand.

Nationwide later developed the urea-based CataStak as a solution for customers adverse to the stringent handling requirements of ammonia. The system utilizes common diesel exhaust fluid (DEF), a safe and readily available 32.5% liquid urea solution. It was first demonstrated on a package firetube boiler in 2011 and has since been expanded to be utilized on watertube boilers and other fired equipment. Initially, the system was offered only for permanent applications but in 2018, Nationwide became the first rental boiler supplier to provide urea-based SCR systems on a boiler rental project. The company now has a fleet of urea-based SCR systems to support the rental market.

The CataStak has come a long way and has now been installed in over 180 applications. These installations range from temporary to permanent package boilers, fired heaters, gas turbines, and heat recovery steam generators. With all of these accomplishments, the CataStak has become the standard for compliance assurance, reliability and product quality. CataStak SCR systems lead the industry with the best track record in terms of performance, and source test results often exceed current local, regional and national emissions requirements.

If you’re interested in learning more about the CataStak, our website has all the details you need to get started. And be sure to check out the previous and future Boiler Basics 101 blogs to continue learning about various boiler-related topics.